New, OFT Optical Fluting Test

Balaguer Rolls recently launched the last achievement of its R&D Department: The Optical Fluting Test.

Balaguer Rolls recently launched the last achievement of its R&D Department: The Optical Fluting Test. This is a revolutionary optical tool which enables a quick and accurate measurement of the roll flutes’ state. Fluting parameters with a 4 µm accuracy in dimensional measurements and a ±0,1º accuracy in angle measurements can be obtained.

The operation of the OFT is simple and intuitive. The worker just needs to enter the fluting parameters and the OFT will obtain a picture of the flutes by 3D optical measurement. The measurement parameters available in the Optical Fluting Test are: the flute pitch, land, angle, radius, depth, wear and spiral. In the event that one of these measurements exceeds the allowed tolerances, the system will notify it.

This system of measuring the flutes’ shape without needing to contact the roll surface gets parameters in an easy and safe way. Moreover, it is a compact and portable tool which is more accurate than the rest of the existing tools such as the loupe and the profilometer because it offers an excellent accuracy in all types of flutes. Thus, apart from being totally portable, it is quick and easy to use.

This device generates a certificate with all the information including a picture which is sent together with the measured parameters to the central system via WIFI. The Optical Fluting Test represents an unprecedented progress in the measurement of the flutes’ state and its parameters by providing a quick and accurate measurement without needing to directly contact the rolls.

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Salt

Balaguer qualities
  • K00 480-530 HB
  • K36 510 -550 HB
  • K12 550 -600 HB
  • K28 520 -590 HB
Rolls available 200-500 mm
Length L ≤2000
Chill Depth Chill Depth Range from 8 to 50 mm
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Soap

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • k28 520-590 HB
Rolls available 200-500 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
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Paint

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K04 540-580 HB
Rolls available 180-500 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
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Fertilizer

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K28 520-590 HB
  • K70 540-580 HB
  • K04 540-580 HB
Rolls available 200-812 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Animal feed

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K58 470-520 HB
  • NBR 380-450 HB
Rolls available 150-812 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Biscuits

Balaguer qualities
  • K00 480-530 HB
  • K28 520-590 HB
Rolls available 150-600 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
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Malt brewery roll

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K28 520-590 HB
Rolls available 200-600 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
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Chocolate

Balaguer qualities
  • K00 480-530 HB
  • K04 540-580 HB
Rolls available 300-500 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Coffee

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K28 520-590 HB
Rolls available 150-306 mm
Length L ≤1500
Chill Depth Chill Depth Range from 8 to 50 mm
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Oil roll

Balaguer qualities Crocking rolls
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
Flaking rolls
  • K00 480-530 HB
  • K04 540-580 HB
  • K70 540-580 HB
  • NBR 380-450 HB
Rolls available 250-812 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Flour

Balaguer qualities
  • k00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K01 420-470 HB
  • K02 380-430 HB
Rolls available 220-300 mm
Length L ≤1500
Chill Depth Chill Depth Range from 8 to 50 mm
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Flour Milling

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Animal Feed milling roll

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Edible Oil roll

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Coffe roll

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Chocolate refiner roll

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Malt brewery roll

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Biscuit roll

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Salt

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Fertilizer roll

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Paints

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Soap roll

Balaguers qualities
  • k00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K01 420-470 HB
  • K02 380-430 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k58 470-520 HB
  • NBR 380-450 HB
 Cracking rolls
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k04 540-580 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k36 510 -550 HB
  • k12 550 -600 HB
  • k28 520 -590 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k28 520-590 HB
  • k70 540-580 HB
  • k04 540-580 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k04 540-580 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550 -600 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
Flaking rolls
  • k00 480-530 HB
  • k04 540-580 HB
  • k70 540-580 HB
  • NBR 380-450 HB
Rolls available 220-300mm 150-812mm 250-812mm 150-306mm 300-500mm 200-600mm 150-600mm 200-500mm 200-812mm 180-500mm 200-500mm
Length L≤1500mm L<3000mm  L<3000mm L≤1500mm L≤3000mm L≤2500mm L≤2500mm L≤2000mm L≤3000mm L≤2500mm L≤2500mm
Chill Depth Chill Deph Range from 8 to 50 mm