Faster sandblasting process and minimum consumption with the BR-SM18

Balaguer Rolls R&D Department has recently introduced a new advanced sandblasting machine which gets a greater sandblasting capacity.

BALAGUER ROLLS BR-SM18 SANDBLASTING MACHINE

Balaguer Rolls R&D Department has recently introduced a new advanced sandblasting machine which gets a greater sandblasting capacity by obtaining a better sandblasting quality, while the energy use is reduced at the minimum. The machine presents significant advances in sandblasting technology, as the double sandblasting nozzle or the cyclone filter for separating fines.

DIFFERENTIAL FEATURES

Double sandblasting nozzle

The BR-SM18 Sandblasting machine includes two vertical nozzles for alumina and corundum gunning, getting a much faster and cleaner sandblasting process, since the double vertical nozzle obtains a more equalized sandblasting, avoids the table exit and reduces the shafts sandblasting at the minimum, by allowing to increase the advance speed.

Reduced air consumption

Air consumption is reduced at the minimum thanks to the venturi system of the double sandblasting nozzle and the suction system with hopper and filter, by reaching consumptions between 1050 NI/min at 4 bar and 1500 NI/min at 5.5 bar. Moreover, a constant clean and dry air supply is obtained in order to get optimal conditions in the rolls sandblasting.

Cyclone filter for fine separation

In order to obtain a more homogenous (Ra±0.25µ) roughness and sandblasting, BR-SM18 machine has a bag filter and cyclone suction system. Thus, the mix is recycled while the finer grains are separated in order to be finally suctioned and filtered. Therefore a constant uniformity regarding the grain size is guaranteed during the sandblasting process, apart from a clean and polluted air-free environment.

PLC automatic control

Parameters for all the sandblasting process are completely adjustable through the PLC interface. Parameters for all the sandblasting process are completely adjustable through the PLC interface. The integrated touch screen on the machine allows modifying parameters such as shaft and advance speed in an easy and intuitive way. Thus the sand gunning and translation movement are controlled throughout all the required area of the chosen roll.

In conclusion, the company introduces a revolutionary sandblasting machine which offers a faster and higher quality sandblasting process at the same time that the energy use for the client is reduced at the minimum.

Sandblasted rolls obtained ensure an optimal flour extraction, since, due to the achieved sandblasting uniformity, the flour extraction is made in optimal conditions without needing to put more pressure than needed on the rolls, by avoiding the flour overheating and the consequent damage to the raw material gluten.

The BR-SM18 machine is manufactured tailor-made according to the client needs, in ranges from Ø200 to Ø400mm and variable lengths between 100 and 3000mm, with a maximum weight per roll of 2.000 kg.

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Balaguer qualities
  • K00 480-530 HB
  • K36 ;510-550 HB
  • K70 540-580 HBK00 480-530 HB
  • K04 540-580 HB
  • K70 540-580 HB
  • BBR 380-450 HB
  • IBR-S 420-460 HB
  • IBR-H 460-510 HB
  • K58 470-50 HB
Rolls available 250-1200 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm

Balaguer Qualities

Rolls Avaliable

Length

Chill depth

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Flour milling

KOO 480-530 HB K36 510-550 HB K12 550-600 HB

K01 420-470 HB K02 380-430HB CRONOS 350-430HB

220 – 300mm

L≤ 1500

Chill Depth Range from 8 to 50 mm

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Animal feed milling roll

KOO 480-530 HB K36 510-550 HB K12 550-600 HB

K58 470-520HB K70 540-580 HB 

150- 1200mm

L<3000 mm 

Chill Depth Range from 8 to 50 mm

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Edible Oil Roll

CRACKING ROLLS KOO 480-530 HB K36 510-550 HB K70 540-580 HB

FLAKING ROLLS KOO 480-530 HB K70 540-580 HB IBR-S 460-510HB

IBR-H 460-510 BBR 500-550 HB

250 – 1200mm

L<3000 mm 

Chill Depth Range from 8 to 50 mm

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Coffee Roll

KOO 480-530 HB K36 510-550 HB K12 550-600 HB K28 520-590HB

1500 – 306mm

 L≤1500 mm

Chill Depth Range from 8 to 50 mm

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Chocolate Refiner roll

KOO 480-530 HB K04 540-580HB

300 – 500mm

 L≤3000 mm

Chill Depth Range from 8 to 50 mm

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Mait Brewery Roll

KOO 480-530 HB K36 510-550 HB K12 550-600 HB K28 520-590HB

200-600 mm

 L≤2500 mm

Chill Depth Range from 8 to 50 mm

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Biscuit roll

KOO 480-530  K28 520-590HB

150 – 600mm

 L≤2500 mm

Chill Depth Range from 8 to 50 mm

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Salt Roll

KOO 480-530 HB K36 510-550 HB K12 550-600 HB K28 520-590 HB

200 – 500mm

 L≤2000 mm

Chill Depth Range from 8 to 50 mm

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Fertilizer roll

KOO 480-530 HB K36 510-550 HB K12 550-600 HB

K28 520-590 HB K70 540-580 HB

200-1200 mm 

 L≤3000 mm

Chill Depth Range from 8 to 50 mm

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Paint rolls

KOO 480-530 HB K36 510-550 HB K12 550-600 HB

180-500mm

L≤2500mm

Chill Depth Range from 8 to 50 mm

Soap Rolls

KOO 480-530 HB K36 510-550 HB K12 550-600 HB K28 520-590 HB

200-500mm

L≤2500mm

Chill Depth Range from 8 to 50 mm

Other Industries

KOO 480-530 HB K36 510-550 HB K70 540-580 HB IBR-S 460-510HB

IBR-H 460-510 BBR 500-550 HB K58 470-520

150- 1200mm

L<3000 mm 

Chill Depth Range from 8 to 50 mm

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Salt

Balaguer qualities
  • K00 480-530 HB
  • K36 510 -550 HB
  • K12 550 -600 HB
  • K28 520 -590 HB
Rolls available 200-500 mm
Length L ≤2000
Chill Depth Chill Depth Range from 8 to 50 mm
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Soap

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • k28 520-590 HB
Rolls available 200-500 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
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Paint

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
Rolls available 180-500 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
Icono fertilizantes

Fertilizer

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K28 520-590 HB
  • K70 540-580 HB
Rolls available 200-1200 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Animal feed

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K58 470-520 HB
  • IBR-S 420-460 HB
  • IBR-H 460-510 HB
Rolls available 150-1200 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Biscuits

Balaguer qualities
  • K00 480-530 HB
  • K28 520-590 HB
Rolls available 150-600 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
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Malt brewery roll

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K28 520-590 HB
Rolls available 200-600 mm
Length L ≤2500
Chill Depth Chill Depth Range from 8 to 50 mm
Icono chocolate

Chocolate

Balaguer qualities
  • K00 480-530 HB
  • K04 540-580 HB
Rolls available 300-500 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Coffee

Balaguer qualities
  • K00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K28 520-590 HB
Rolls available 150-306 mm
Length L ≤1500
Chill Depth Chill Depth Range from 8 to 50 mm
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Oil roll

Balaguer qualities Cracking rolls
  • K00 480-530 HB
  • K36 510-550 HB
  • K70 540-580 HB
Flaking rolls
  • K00 480-530 HB
  • K04 540-580 HB
  • K70 540-580 HB
  • BBR 500-550 HB
  • IBR-S 420-460 HB
  • IBR-H 460-510 HB
Rolls available 250-1200 mm
Length L ≤3000
Chill Depth Chill Depth Range from 8 to 50 mm
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Flour

Balaguer qualities
  • k00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K01 420-470 HB
  • K02 380-430 HB
  • CRONOS (K06) 350-430 HB
Rolls available 220-300 mm
Length L ≤1500
Chill Depth Chill Depth Range from 8 to 50 mm
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Flour Milling

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Animal Feed milling roll

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Edible Oil roll

Icono cafe

Coffe roll

Icono chocolate

Chocolate refiner roll

Icono malta

Malt brewery roll

Icono galletas

Biscuit roll

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Salt

Icono fertilizantes

Fertilizer roll

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Paints

Icono jabon

Soap roll

Balaguers qualities
  • k00 480-530 HB
  • K36 510-550 HB
  • K12 550-600 HB
  • K01 420-470 HB
  • K02 380-430 HB
  • CRONOS(K06) 350-430 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k58 470-520 HB
  • IBR-S 420-460HB
  • IBR-H460-510HB
 Cracking rolls
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k04 540-580 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k36 510 -550 HB
  • k12 550 -600 HB
  • k28 520 -590 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k28 520-590 HB
  • k70 540-580 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550-600 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k12 550 -600 HB
  • k28 520-590 HB
  • k00 480-530 HB
  • k36 510-550 HB
  • k70 540-580 HB
Flaking rolls
  • k00 480-530 HB
  • k70 540-580 HB
  • IBR-S 420-460HB
  • IBR-H 460-510HB
  • BBR 500-550 HB
Rolls available 220-300mm 150-812mm 250-812mm 150-306mm 300-500mm 200-600mm 150-600mm 200-500mm 200-812mm 180-500mm 200-500mm
Length L≤1500mm L<3000mm  L<3000mm L≤1500mm L≤3000mm L≤2500mm L≤2500mm L≤2000mm L≤3000mm L≤2500mm L≤2500mm
Chill Depth Chill Deph Range from 8 to 50 mm